custom 1u server enclosure - gdtokin

Main photo: production sample. More angles and a video are available on request.

1u server enclosure · Server & Network Enclosure

1U Server Enclosure — Custom Made to Your Drawing, 1-Piece MOQ in Stock

1U rack enclosure in aluminium for switches and servers, with rack ears and port cut-outs.

MaterialAluminium
Size1U rack profile, custom depth
MOQ1 pc on in-stock items
Lead time4-7 working days

ISO 9000 (quality management system) and CCC held. Inspection records ship with every batch, and third-party inspection is welcome before loading. How we document a shipment

Overview

1u server enclosure, fabricated and finished in our own workshops

Tooling, stamping, laser cutting, bending, welding and surface finishing all run in our eleven workshops in Foshan — the part never leaves the plant between steps.

A 1U box has 44.45 mm of height to work with and a 19 inch rack to fit. The useful work is in the rack ears, the port cut-outs and the airflow, because a millimetre out at the ear becomes a box that will not slide into the rail.

Aluminium is cut and bent, or milled from plate where the wall needs pockets or a thicker boss, then anodised or painted. Port openings, fan grilles and the ear holes are made from one program so the front panel, the PCB and the rack line up. The lid is a separate part, formed to sit flush and fixed with captive screws.

Send the board, the front panel layout and the depth you need. We set the internal height, the ear position and the vent area from that, then quote the body, the lid and the front panel as a set.

In-stock items start at one piece. Custom and OEM projects are quoted from your drawing, with the die designed and maintained in our own tool shop.

Electronic equipmentEV chargingIndustrial controlInstrumentationPower supplyTelecommunications

Specifications

Technical data

Values below describe our standard process window for this product line. Tighter tolerances and other alloys are quoted case by case.

MaterialAluminium
Profile1U, 44.45 mm, 19 inch rack; depth to your drawing
Wall thicknessPer drawing; milled bosses where screws land
FormingLaser cutting, CNC bending or milling from plate
Rack earsFormed with the body, ear holes on the rack pitch
VentilationPunched or milled vent field sized to the fan
FinishAnodised, brushed or powder coated; masking on earth points
AssemblyLid with captive screws, front panel and brackets supplied
MOQ1 pc
Lead time4 to 7 working days after drawing approval

Send a drawing for a part-specific data sheet.

Why this drawing matters. Every tolerance, hole position and bend radius on this page is confirmed against a drawing during quotation — so what you approve is what gets inspected at the end of the line. The published drawing is a generic sample, never a customer's file.

Certifications we hold

  • ISO 9000 — quality management system, covering incoming material, in-process and final inspection.
  • CCC — China Compulsory Certification, the domestic market access mark.

What ships with the goods

  • Batch inspection record — dimensional and appearance report for the production run, issued in English.
  • Material certificate — mill certificate for the steel or aluminium heat, on request.
  • Third-party inspection — SGS, TÜV, BV or your own QC are welcome at the plant before loading.

Overseas marks (UL, CE, RoHS, ETL)

These are applied for by the importer in its own market — that is the normal division of labour in this trade. What we do is supply the samples, material data and process records your test house asks for, and manufacture and inspect to whichever standard your drawing names (ASTM, EN, ISO). What we will not do is put a mark on a part we have not tested.

Why this part

Six things that decide whether a custom part arrives right

Every one of them sits inside our own plant, on the same floor as the parts.

01

11 workshops, one roof

Stamping, laser cutting, CNC bending, welding, polishing and assembly all run in-house, so tolerances are held from the first blank to the final finish.

02

26 presses + 350T drawing

160T × 2, 100T × 4, 80T × 8 and 60T × 12 presses, plus a 350T hydraulic press for deep-drawn housings and larger shells.

03

In stock from 1 pc

Standard items ship from stock with no minimum order. Custom and OEM runs are quoted from your drawing, with tooling built here.

04

Tooling made in-house

Three utility patents on our own tooling. The die is built and maintained by the same team that runs the press, so a design change moves with the part.

05

Documented, not decorated

ISO 9000 and CCC held. Each batch leaves with an inspection record, material certificates on request, and third-party inspection is welcome before loading.

06

Inspect before you pay

SGS, TÜV, BV or your own QC team can walk the line and inspect finished parts at our plant. Reports go to you, not to us.

Production process

How the order runs on our floor

Five steps, in this order, all in Foshan.

1

Drawing review

Send a PDF, DWG, DXF or STEP file. We check material, sheet thickness, tolerance and surface finish, and flag anything that needs adjusting before quoting.

2

Tooling in-house

Dies are designed, cut and maintained in our own tool shop — three utility patents on our tooling. A design change moves with the part.

Tool shop
3

Stamping & forming

26 presses from 60T to 160T, plus a 350T hydraulic press for deep-drawn shells. Laser cutting and CNC bending handle blanks and complex forms.

Press line
4

Welding & finishing

Tapping, welding, grinding and polishing complete the part. Surface treatment is specified to your drawing and documented per batch.

5

Inspection & shipment

Incoming checks, in-process checks and a final layout inspection. SGS, TÜV, BV or your own QC team are welcome before loading.

Factory

Made in Foshan since 2004

We run 13,000+ m² across eleven workshops in Foshan, Guangdong, China, with 51–100 staff. Sheet metal is the whole plant: the die is built where the part is stamped, the finish is applied where the part is formed, and a quality question is answered by the people who made the part.

26 presses, 60T-160T
2004Founded in Foshan
13,000+ m²Production floor
11Workshops
51–100Staff
26Presses 60T–160T
350THydraulic deep drawing
3Utility patents on tooling
4Materials: steel / stainless / aluminium / copper

How to order

From drawing to delivery

Four steps, no account required. We reply within one working day.

1 Send your drawing

PDF, DWG, STEP files or a physical sample all work. Tell us the quantity you have in mind — one piece is a valid starting point.

2 Engineering review

We confirm material, tolerance and surface finish, and flag anything that needs adjustment before quoting.

3 Sample first

A prototype is produced in 4-7 days so you can verify fit, finish and assembly before committing to volume.

4 Mass production

Laser cutting, CNC bending, punching, welding and in-house surface treatment are all completed under one roof for consistent quality.

Packing & loading

OEM and ODM projects are welcome, and we can support you in meeting your target-market certification requirements. 1u server enclosure are produced in our Foshan factory, where 26 punch presses plus CNC laser cutting and bending equipment handle both one-off prototypes and repeat production runs.

FAQ

Frequently asked questions

The questions buyers ask most before requesting a quote.

Will the ears take the weight of a loaded box?
The ear is formed from the body, not riveted on, and the gauge is set by the loaded weight you give us. Tell us the finished weight and whether the box is supported at the rear as well.
Can you mill pockets for a thicker section?
Yes. Milling from plate is how we get a local boss or a pocket without adding a second part.
Do you supply the front panel?
The front panel, the blanking plates and the brackets are made in the same program as the body, so the connector cut-outs line up with the board.
Which files do you need to quote?
PDF, DWG, DXF, STEP or a physical sample. A sketch with the overall dimensions is enough to start; we tell you what is missing before quoting.
What certificates come with the order?
We hold ISO 9000 for quality management and CCC, the China compulsory certification. Every batch ships with an inspection record, and mill certificates for the material are available on request. Marks such as UL or CE are applied for by the importer in its own market; we supply the samples, material data and process records a test house asks for.

Request a quote

Send your drawing — quoted within one working day

Tell us the part, material, dimensions and quantity. PDF, DWG, DXF, STEP files or a physical sample all work. If your enquiry needs an engineer's input we tell you the expected date instead of leaving you waiting.

  • Nothing you send is shared with anyone else.
  • Include a drawing link or describe the part — we only come back with questions if something is genuinely missing.
  • MOQ 1 pc on in-stock items; custom and OEM projects quoted from your drawing.

Prefer to talk?
WhatsApp / Phone +86 18588672899
gdtokin@gmail.com

We never share your drawings or contact details. Your file is read by our engineering team only.

1U Server / Switch Aluminium Enclosure – Custom…MOQ 1 pc · 4-7 working days
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