custom portable power station enclosure - gdtokin

Main photo: production sample. More angles and a video are available on request.

portable power station enclosure · Power & EV Enclosure

Portable Power Station Enclosure — Custom Made to Your Drawing, MOQ 5 pcs

Outdoor housing for a portable power station, with handle, vent field and sealed joints.

MaterialStainless Steel / Cold-Rolled Steel / Aluminium
SizeCustom (max 4500 mm)
MOQ5 pcs per batch
Lead time4-7 working days

ISO 9000 (quality management system) and CCC held. Inspection records ship with every batch, and third-party inspection is welcome before loading. How we document a shipment

Overview

Portable power station enclosure, fabricated and finished in our own workshops

Tooling, stamping, laser cutting, bending, welding and surface finishing all run in our eleven workshops in Foshan — the part never leaves the plant between steps.

A portable power station is carried to a tailgate, a campsite or a job site, so the housing has to take knocks, keep rain off the pack and still let the inverter breathe. This is the shell around the battery pack, the inverter and the display, including the handle, the vent field and the port cut-outs.

Cold-rolled steel or aluminium is laser cut and CNC bent, welded at the corners and ground flush, so there is no sharp seam where a hand goes. Vent and fan openings are punched as a pattern rather than drilled one hole at a time, which keeps the airflow path consistent from the first unit to the last.

Tell us the pack size, connector positions and whether the unit is carried or fixed in place. From that we set wall thickness, the gasket land on the flange and the handle position. Powder coating or brushed stainless for the outside; prototypes start at five pieces.

This part runs at 5 pcs per batch, with the die designed and maintained in our own tool shop. If you need a smaller trial before committing to the run, say so in the enquiry and we will quote the two quantities side by side.

Electronic equipmentEV chargingIndustrial controlInstrumentationPower supplyTelecommunications

Specifications

Technical data

Values below describe our standard process window for this product line. Tighter tolerances and other alloys are quoted case by case.

MaterialCold-rolled steel, stainless steel or aluminium
External sizeCustom, up to 4,500 mm
Wall thicknessPer drawing, set against the pack weight
FormingLaser cutting, CNC bending, corner welding, grinding
VentilationPunched fan and vent patterns, hole size and pitch to your spec
SealingFolded gasket land on the lid flange; gasket supplied to drawing
HandleFolded or bolted, placed over the centre of gravity
FinishPowder coating or brushed stainless; edge deburring in-house
MOQ5 pcs
Lead time4 to 7 working days after drawing approval

Send a drawing for a part-specific data sheet.

Why this drawing matters. Every tolerance, hole position and bend radius on this page is confirmed against a drawing during quotation — so what you approve is what gets inspected at the end of the line. The published drawing is a generic sample, never a customer's file.

Certifications we hold

  • ISO 9000 — quality management system, covering incoming material, in-process and final inspection.
  • CCC — China Compulsory Certification, the domestic market access mark.

What ships with the goods

  • Batch inspection record — dimensional and appearance report for the production run, issued in English.
  • Material certificate — mill certificate for the steel or aluminium heat, on request.
  • Third-party inspection — SGS, TÜV, BV or your own QC are welcome at the plant before loading.

Overseas marks (UL, CE, RoHS, ETL)

These are applied for by the importer in its own market — that is the normal division of labour in this trade. What we do is supply the samples, material data and process records your test house asks for, and manufacture and inspect to whichever standard your drawing names (ASTM, EN, ISO). What we will not do is put a mark on a part we have not tested.

Why this part

Six things that decide whether a custom part arrives right

Every one of them sits inside our own plant, on the same floor as the parts.

01

11 workshops, one roof

Stamping, laser cutting, CNC bending, welding, polishing and assembly all run in-house, so tolerances are held from the first blank to the final finish.

02

26 presses + 350T drawing

160T × 2, 100T × 4, 80T × 8 and 60T × 12 presses, plus a 350T hydraulic press for deep-drawn housings and larger shells.

03

Runs at 5 pcs

This part is produced in batches of 5 pcs. Tooling is built here, so the die stays with the part and a repeat order does not pay for it twice.

04

Tooling made in-house

Three utility patents on our own tooling. The die is built and maintained by the same team that runs the press, so a design change moves with the part.

05

Documented, not decorated

ISO 9000 and CCC held. Each batch leaves with an inspection record, material certificates on request, and third-party inspection is welcome before loading.

06

Inspect before you pay

SGS, TÜV, BV or your own QC team can walk the line and inspect finished parts at our plant. Reports go to you, not to us.

Production process

How the order runs on our floor

Five steps, in this order, all in Foshan.

1

Drawing review

Send a PDF, DWG, DXF or STEP file. We check material, sheet thickness, tolerance and surface finish, and flag anything that needs adjusting before quoting.

2

Tooling in-house

Dies are designed, cut and maintained in our own tool shop — three utility patents on our tooling. A design change moves with the part.

Tool shop
3

Stamping & forming

26 presses from 60T to 160T, plus a 350T hydraulic press for deep-drawn shells. Laser cutting and CNC bending handle blanks and complex forms.

Press line
4

Welding & finishing

Tapping, welding, grinding and polishing complete the part. Surface treatment is specified to your drawing and documented per batch.

5

Inspection & shipment

Incoming checks, in-process checks and a final layout inspection. SGS, TÜV, BV or your own QC team are welcome before loading.

Factory

Made in Foshan since 2004

We run 13,000+ m² across eleven workshops in Foshan, Guangdong, China, with 51–100 staff. Sheet metal is the whole plant: the die is built where the part is stamped, the finish is applied where the part is formed, and a quality question is answered by the people who made the part.

26 presses, 60T-160T
2004Founded in Foshan
13,000+ m²Production floor
11Workshops
51–100Staff
26Presses 60T–160T
350THydraulic deep drawing
3Utility patents on tooling
4Materials: steel / stainless / aluminium / copper

How to order

From drawing to delivery

Four steps, no account required. We reply within one working day.

1 Send your drawing

PDF, DWG, STEP files or a physical sample all work. Tell us the quantity you have in mind — one piece is a valid starting point.

2 Engineering review

We confirm material, tolerance and surface finish, and flag anything that needs adjustment before quoting.

3 Sample first

A prototype is produced in 4-7 days so you can verify fit, finish and assembly before committing to volume.

4 Mass production

Laser cutting, CNC bending, punching, welding and in-house surface treatment are all completed under one roof for consistent quality.

Packing & loading

OEM and ODM projects are welcome, and we can support you in meeting your target-market certification requirements. Portable power station enclosure are produced in our Foshan factory, where 26 punch presses plus CNC laser cutting and bending equipment handle both one-off prototypes and repeat production runs.

FAQ

Frequently asked questions

The questions buyers ask most before requesting a quote.

Is the housing waterproof?
We build to the gasket land and joint detail on your drawing and can add a folded flange, a lap joint and a closed-cell gasket. The ingress rating itself is confirmed by testing the finished unit, so we do not print an IP number we have not had tested.
Can the vents be made to a specific pattern?
Yes. Hole size, pitch, open area and the keep-out around the fan screws are punched from a die, so every unit matches. Send the airflow requirement and we propose a pattern.
Will the paint match our brand colour?
Powder coating is matched to a RAL or Pantone reference you supply. Send the code with the order and we return a coated sample before the run.
Which files do you need to quote?
PDF, DWG, DXF, STEP or a physical sample. A sketch with the overall dimensions is enough to start; we tell you what is missing before quoting.
What certificates come with the order?
We hold ISO 9000 for quality management and CCC, the China compulsory certification. Every batch ships with an inspection record, and mill certificates for the material are available on request. Marks such as UL or CE are applied for by the importer in its own market; we supply the samples, material data and process records a test house asks for.

Request a quote

Send your drawing — quoted within one working day

Tell us the part, material, dimensions and quantity. PDF, DWG, DXF, STEP files or a physical sample all work. If your enquiry needs an engineer's input we tell you the expected date instead of leaving you waiting.

  • Nothing you send is shared with anyone else.
  • Include a drawing link or describe the part — we only come back with questions if something is genuinely missing.
  • MOQ 5 pcs per batch; custom and OEM projects quoted from your drawing.

Prefer to talk?
WhatsApp / Phone +86 18588672899
gdtokin@gmail.com

We never share your drawings or contact details. Your file is read by our engineering team only.

Custom Sheet Metal Enclosure for Outdoor Portable Power…MOQ 5 pcs · 4-7 working days
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